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Super-Capacity Tool Cart

Custom Spaces for All Kinds of Tools

The tool cart is open on both the front and the back—a design that combines easy access with maximum capacity.

This tool cart would make a great addition to any workspace, but it’s especially perfect for a garage workshop. It brings your whole tool arsenal within easy reach during a project but takes up minimal floor space, leaving plenty of room for your car when the job is done. It’s also adaptable—easy to build as shown and easy to alter. You can add or subtract drawers and shelves to meet your needs. Plus, check out 51 brilliant ways to organize your garage.

super-capacity tool cart front and back

  1. Medium shelves are just right for most power tools.
  2. Homemade drawer pulls are convenient, sturdy and good-looking.
  3. Shallow drawers are perfect for chisels and other hand tools.
  4. Deep drawers hold small power tools or screw containers
  5. Deep shelves hold long tools like grinders and recip saws.
  6. Adjustable slots house nail guns, drills or sandpaper.
  7. Adjustable shelves adapt as your tool collection grows.
  8. Shallow shelves are ideal for glue and finishes.
  9. Heavy-duty casters provide smooth mobility.

It’s a great weekend project

You could cut all the plywood parts with a circular saw, but we recommend using a table saw for greater accuracy and to speed things up. If you want to include the slots—grooved shelves with plywood dividers—you’ll need a router and a 1/4-in. straight bit to make the dadoes. And a brad nailer is handy for tacking the parts before adding the screws.

We used birch plywood for this tool cart, but you could choose MDF (medium-density fiberboard) or less expensive plywood to save money. We shopped around at local home centers and found nice-looking birch plywood with B-grade face veneer for about $40 per sheet. The entire project requires four sheets of 3/4-in. plywood and one sheet of 1/4-in. plywood.

Build the cabinet box

super-capacity tool cart

Start by cutting out the parts, using Figure C in the Cutting Diagram and the Cutting List (in Additional Project Information below) as a guide. You’ll notice that some of the dimensions in the Cutting List have an asterisk indicating that you may have to adjust the size. That’s because plywood varies slightly in thickness. We used a table saw for ripping and a crosscut sled on the table saw to crosscut narrow parts. This allowed us to cut the parts accurately for tight-fitting joints.

Get step-by-step instructions on how to build a table saw sled.

https://www.familyhandyman.com

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